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27.07.2023

The cost savings of an electric forklift using lithium-ion batteries

Transitioning to electric forklifts may come with higher upfront costs due to equipment and infrastructure investment costs, however, the long-term benefits and return on investment make it a worthwhile consideration in all warehouse applications. Electric forklifts with lithium-ion batteries offer several cost-saving benefits over the long run, namely:

Reduced Fuel Costs

Electric forklifts powered by lithium-ion batteries eliminate the need for traditional fuel sources such as diesel or LPG. Significant savings on fuel costs, as electricity, is generally more affordable compared to the cost of fuels. Over time, the cost savings on fuel can be substantial, especially for operations with high forklift utilisation.

Lower Maintenance Costs

Electric forklifts have fewer moving parts compared to internal combustion engine forklifts. This means there are fewer components that require regular maintenance or replacement. Electric forklifts do not have engines, transmissions, or exhaust systems, resulting in reduced maintenance and repair costs.

Lithium ion batteries require minimal maintenance compared to lead acid batteries which are also used in electric forklifts. Lithium ion batteries do not require regular watering or acid refilling, which reduces labour and maintenance costs. Additionally, lithium ion batteries have longer lifespans and fewer maintenance requirements compared to their lead-acid counterparts, thus reducing replacement and repair expenses.

Longer Lifespan

Electric forklifts generally have a longer lifespan compared to internal combustion engine forklifts. They have fewer mechanical parts prone to wear and tear, reducing the frequency of major component replacements. This longevity translates into lower capital expenditures over time, as electric forklifts can remain in service for more extended periods.

Lithium ion batteries typically have a longer lifespan than traditional lead-acid batteries. This means they need to be replaced less frequently, reducing the cost of battery replacements over time.

Energy Efficiency

When comparing electric forklifts that use lithium-ion batteries versus those that use lead acid batteries, lithium-ion battery technology is a clear winner. Lithium-ion batteries store more energy, convert a higher percentage of energy to usable power; and have a lower self-discharge rate compared to lead acid batteries. This provides significant value and energy efficiency to warehouse operations. Furthermore, they can withstand more charge and discharge cycles without experiencing a significant decline in capacity or performance.

In summary

Electric forklifts with lithium-ion batteries offer substantial cost savings and are a worthwhile investment for warehouses and distribution centres looking to improve operational efficiency, reduce environmental impact and achieve sustainable growth.

You can take advantage and benefit from Toyota’s electric forklifts and lithium-ion batteries, available for sale and hire. Contact us today.